Dual Cylinder Press Brake Die

Sheet Metal

Manage and optimize your workflow to save time, money, and human effort. Avoid and actively prevent costly downtime and product defects. Fine-tune your shop to meet the needs of the day with unmatched programmability, functionality, and real-time, cloud-based machine insights. Whatever the challenge, there’s an automation solution that can help.

Bottom bending is when the punch curves the sheet of metal with a higher force than air bending. This reduces, or even eliminates, the spring back effect that is commonly associated with airbending. Cold forging is then performed at the bottom.

Dual Cylinder Press Brake Die

Two methods can press brakes bend steel. The first is bottom bending, where the ram presses the metal to its bottom. Bottom bending allows for precise bends, and less reliance on the machine's press brake. Each tool has its limitations. They are designed to create a particular bend and you will need a different one for each angle. The bottom of the die and the ram are separated by an air pocket when air bending occurs. This allows for the operator to account for any material spring back. These types of dies need to only be changed if there is excessive material thickness. Air bending has a drawback. Because the thickness of the material can affect the accuracy, the ram needs changing accordingly.

The first generation of press brakes had only one axis that could bend. These machines were far less flexible than modern machines that have 12 or more programmable movement axes. Modern presses brakes are extremely precise and can create visual representations of the final result to assist the operator. The setup time has been greatly reduced by modern computers. These computers can quickly determine the optimal settings based upon materials used, their dimensions, and desired results. Back in the day, these calculations were done manually.

Dual Cylinder Press Brake Xbox

You can optimize and manage your workflow to save money, time, and effort. Avoid product failures and downtime by taking proactive steps to avoid them. Your shop can be tailored to meet current needs using unmatched functionality and programming capabilities. You also have access to real-time machine insights via the cloud. Automation solutions can be tailored to meet any challenge.

Standard press brakes offer the reliability and dependability your operation needs day after day. Simple controls make it easy to use. Our press brakes have the ability to handle a wide range materials including soft brass, heat treated aluminum alloys, stainless and soft aluminum, as well as chrome molybdenum.

Dual Cylinder Press Brake Xbox
Cnc Dual Master Cylinder

Cnc Dual Master Cylinder

This dual-drive hybrid allows for quick and efficient project management with long-term, high speed, energy-efficient operation.

Searching for the perfect blend of serious bending power and cost-efficient operation that doesn’t sacrifice quality or output?

Dual Cylinder Press Brake Query

Mechanical press brakes work by a motor contained within the device. This motor spins the large flywheel at high speeds. The machine operator controls this flywheel using a clutch. After that, the rest of the components are in motion to bend the steel. The mechanical presses brake is easier to operate and maintain, particularly in regards to the electronics. Due to their nature, the mechanical press brakes are able to handle tons two to three-times higher than their inherent rating. The main disadvantage to mechanical press brakes is the fact that the ram within the machine must complete a full circle when it's engaged. It cannot be reversed. This presents safety concerns in the event that the operator makes mistakes and places restrictions on the machine. There is a possibility that the brakes could be locked if the ram travels too fast.

Standard press brakes provide the reliability and dependability you need day in and day out. The controls are simple to use and offer a user-friendly experience. Our press brakes are capable of handling a variety of materials including soft brass and heat-treated aluminum alloys as well as stainless steel and soft aluminum.

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Gulf States Saw & Machine. Co. offers a wide selection of hydraulic presses to meet the specific needs of every business we serve. Our press brakes can be adjusted to any length bed, with either CNC or manual controls. They are available in sizes ranging from 22 tons to 440tons and bed lengths ranging from 4' up to 13'. We are also able to accept custom orders, including length and tonnage requests. All our press brakes are equipped with safety devices, and a rear safety box that deactivates the machine when it is opened. This prevents any unauthorised maintenance. All electrical components are constructed using industry-standard parts. These parts can be readily found in our Memphis TN warehouse. You can download the pdf to see more details about each model.

Gulf States Saw & Machine offers precision and detail in computer-controlled measurements as well as simple bends. Co offers two great options in hydraulic press brakes. They come in a variety of sizes and are affordable. Call our team to receive a quote and a machine.

Cnc Press

No matter what your bending requirements, the BB series can help you. Power, precision, profit, and profit are all within reach.

This dual-drive hybrid makes it easy to manage any project. It has long-term, high-speed and energy-efficient operation.

Frequently Asked Questions

There are two types of primary press brakes: electronic and hydraulic. Hydraulic presses brakes are the most common and oldest type of press brakes. Hydraulic press brakes are capable of handling the most difficult workloads.

You're putting unnecessary strain on your clutch by leaving your car in gear at red lights. It is better to place your car in neutral, and then apply the handbrake to keep the vehicle stationary. The clutch will not be damaged if you keep your car in neutral.

Hydraulic disc brakes have superior performance and efficiency due to the lack of a mechanical cable. The fluid system works better than a steel cable, which can be more susceptible to wear and more vulnerable to the elements.

If your brake pedal sinks to the floor, it could be a problem in the brake master cylinder. Either way, it is important to perform a thorough assessment. Once the problem is diagnosed, you can proceed with the repair.

Material Type and Thickness Maximum Material Length. Complexity of bends. Accuracy of Bend. Per day, number of parts required. Each day, there are approximately 2,000 parts/tooling changes. Level of skill for press brake operator.